How to Fault Find a Tripped Circuit Breaker

How to Fault Find a Tripped Circuit Breaker

TRIPPED CIRCUIT BREAKER?

A tripping circuit breaker is one of the most common electrical faults electricians deal with — and one of the most misunderstood by homeowners. For sparkies, it’s a bread-and-butter fault that can tell you a lot about what’s going on in the circuit if you know how to read the signs.

In this post, we’ll break down what causes a circuit breaker to trip, how to test it step-by-step, and what you can do to fix the issue safely and efficiently under AS/NZS 3000 guidelines.

What a Circuit Breaker Actually Does

A circuit breaker’s main job is to protect the wiring — not the appliances. It automatically disconnects the supply when the current flow exceeds its rating, preventing overheating and potential fire hazards.

Each breaker is rated for a specific current (for example, 10A for lighting or 20A for power circuits usually). If more current flows than the breaker is designed for, it trips — simple as that.

 

Common Reasons a Breaker Trips

There are three main culprits:

Step by Step: How to fault find a tripping breaker


Step 1: Identify the Circuit

Check your switchboard and note which breaker has tripped — lighting, power, hot water, etc. Labelled boards make this easy, but if not, you may need to trace the circuit manually.


Step 2: Isolate the Load

Switch off or unplug everything on that circuit. Then reset the breaker.

Step 3: Visual Inspection

Before reaching for your tester, inspect visible points:

Step 4: Test the Circuit

Use your test instruments to verify:

A low insulation resistance reading (typically below 1 MΩ) indicates leakage or breakdown in insulation somewhere in the circuit.


Step 5: Narrow It Down

If insulation tests pass, start testing between sections of the circuit (split ring circuits, separate rooms, or known load points). This helps pinpoint where the fault lies — e.g., a specific socket outlet or cable run.


Step 6: Repair and Retest

Once the fault is identified — repair or replace the faulty component, retest, and confirm that the breaker holds under normal load conditions. Always re-check your Zs and verify disconnection times if any wiring changes are made.

 

Pro Tip from Fault Lab

If a breaker trips only under certain conditions (like at night, during rain, or when a specific appliance runs), it often points to intermittent faults — like moisture ingress, loose connections, or mechanical vibration.

Document your readings and test results. Tracking patterns helps you diagnose faster next time — a habit all great fault finders share.


A tripping circuit breaker isn’t just an inconvenience — it’s a signal that something’s wrong. Understanding why it trips and using a systematic approach to test, diagnose, and verify is what makes a professional electrician stand out.

If you’re serious about mastering fault-finding, grab a copy of The Fault Finder’s Bible: Electrical Edition or download our free fault flowcharts at faultlab.co — built by electricians, for electricians.